Custom

At Greeley Hat Works, we believe your hat should be as individual as you are. That's why we offer both fully Custom and Made to Order options, allowing you to create a hat that's truly one-of-a-kind. Whether you envision a completely bespoke design from the ground up, or you'd like to start with one of our classic styles and add your own personal touches, we've got you covered. Explore the possibilities and discover the perfect hat to express your unique HATitude®.

  • Photo of hatmaker at Greeley Hat Works in Greeley, Colorado setting up the tools to make a custom western hat for a customer
  • Photo of hatmaker at Greeley Hat Works in Greeley, Colorado inserting a custom sweatband in a custom western hat for a customer
  • Photo of hatmaker at Greeley Hat Works in Greeley, Colorado using a sizer to make a custom western hat for a customer
  • Photo of hatmaker at Greeley Hat Works in Greeley, Colorado putting the finishing touches on a custom western hat for a customer
  • Photo of hatmaker at Greeley Hat Works in Greeley, Colorado shaping a custom cowboy hat
  • Photo of hatmaker at Greeley Hat Works in Greeley, Colorado putting together a custom cowboy hat
  • Photo of hatmaker at Greeley Hat Works in Greeley, Colorado shaping a custom cowboy hat in their shop
  • Photo of hatmaker at Greeley Hat Works in Greeley, Colorado steaming a custom cowboy hat

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Chart from Greeley Hat Works showcasing the various custom cowboy hat crown shapes, head shapes and sizes

Crown Shapes

Choosing a shape for your ready-to-ship hat or custom hat can be daunting if you’re not sure what you like. If this is your first time choosing which shape you’d like to have, just remember, these are our most popular hat shapes and any face shape will look great underneath these hats.

Once you know your favorite shape, building your new hat will be fun. 

The first two styles are our most popular amongst our western customers. The rest of the shapes depend on the look you’re going for, which you can see below. We have some daytime/fedora variations as well as variations that add a little #HATitude® to a “cowboy hat.”

Chart from Greeley Hat Works showing the various brim shapes available for custom cowboy hats

Brim Shapes

The first two styles are our most popular amongst our western customers. The rest of the shapes depend on the look you’re going for, which you can see below. We have some daytime/fedora variations as well as variations that add a little #HATitude® to a “cowboy hat.”