Custom

At Greeley Hat Works, we believe your hat should be as individual as you are. That's why we invite you to design a completely bespoke, one-of-a-kind hat from the ground up. This is your chance to bring your unique vision to life, choosing every detail to create a piece that's truly yours. Discover the possibilities and craft the perfect hat to express your unique HATitude®.

  • Photo of hatmaker at Greeley Hat Works in Greeley, Colorado setting up the tools to make a custom western hat for a customer
  • Photo of hatmaker at Greeley Hat Works in Greeley, Colorado inserting a custom sweatband in a custom western hat for a customer
  • Photo of hatmaker at Greeley Hat Works in Greeley, Colorado using a sizer to make a custom western hat for a customer
  • Photo of hatmaker at Greeley Hat Works in Greeley, Colorado putting the finishing touches on a custom western hat for a customer
Chart from Greeley Hat Works showcasing the various custom cowboy hat crown shapes, head shapes and sizes

Crown Shapes

Choosing the perfect hat shape can be daunting, but at Greeley Hat Works, we have a style for everyone. While the classic Cattleman remains our most popular style, we have many other shapes to suit any taste.

Whether you're looking for a traditional Western crease, a classic fedora, or a style with some extra #HATitude®, you'll find a shape that looks great on you.

  • Photo of hatmaker at Greeley Hat Works in Greeley, Colorado shaping a custom cowboy hat
  • Photo of hatmaker at Greeley Hat Works in Greeley, Colorado putting together a custom cowboy hat
  • Photo of hatmaker at Greeley Hat Works in Greeley, Colorado shaping a custom cowboy hat in their shop
  • Photo of hatmaker at Greeley Hat Works in Greeley, Colorado steaming a custom cowboy hat
Chart from Greeley Hat Works showing the various brim shapes available for custom cowboy hats

Brim Shapes

The first two styles are our most popular amongst our western customers. The rest of the shapes depend on the look you’re going for, which you can see below. We have some daytime/fedora variations as well as variations that add a little #HATitude® to a “cowboy hat.”